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Prioritize the right processes. Measure the results. Keep the source code.

Digital Worker 6 AI Agents Example

Intelligent Fault Diagnosis & Auto-Resolution System

Illustrative workflow design. Validate capabilities, performance, controls and integration requirements before implementation.

6 AI Agents
1 Tech Stack
AI Orchestrated
Scoped Availability
Worker ID: FaultDiagnosisWorker

Problem Statement

The challenge addressed

Equipment failures and communication faults cause extended downtime and revenue loss. Manual troubleshooting is slow and costly. Operators face alarm fatigue without clear prioritization.

Solution Architecture

AI orchestration approach

Illustrative workflow design. Validate capabilities, performance, controls and integration requirements before implementation. Multi-agent AI system ingests SCADA alarms, applies ML classification, performs root cause analysis, attempts remote resol...
Interface Preview 4 screenshots

Illustrative preview (sample data, not verified outcomes): Scenario Configuration - Plant selection interface with AI features and multi-agent system setup for fault diagnosis

Illustrative preview (sample data, not verified outcomes): AI Agent Orchestration - Real-time multi-agent workflow execution showing live diagnostic processing and ML pipeline

Illustrative preview (sample data, not verified outcomes): Executive Summary - Intelligent fault resolution results showing 624893:1 ROI and $156,248 revenue saved with 100% automation

Illustrative preview (sample data, not verified outcomes): Technical Analysis - ML model metrics, feature importance analysis, and AI reasoning chain transparency

Multi-Agent Orchestration

AI Agents

Specialized autonomous agents working in coordination

6 Agents
Parallel Execution
AI Agent

Workflow Orchestrator Agent

Complex fault diagnosis requires coordinated task execution with proper sequencing and error handling.

Core Logic

Illustrative workflow design. Validate capabilities, performance, controls and integration requirements before implementation. Central coordinator managing workflow phases, delegating to specialized agents, tracking progress, handling failures with retry logic, enforcing authorization, and generating executive summaries with circuit breaker patterns.

EXAMPLE #1
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AI Agent

Alarm Intelligence & Classification Agent

Raw SCADA alarms contain duplicates and noise causing alarm fatigue without prioritization.

Core Logic

Illustrative workflow design. Validate capabilities, performance, controls and integration requirements before implementation. Ingests alarms, applies ML deduplication, correlates with weather, classifies severity using XGBoost, calculates financial impact, and outputs prioritized list with confidence scores.

EXAMPLE #2
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AI Agent

Root Cause Diagnostic Engine Agent

Identifying root causes requires deep sensor analysis and pattern recognition beyond manual capability.

Core Logic

Illustrative workflow design. Validate capabilities, performance, controls and integration requirements before implementation. Retrieves sensor history, runs Isolation Forest anomaly detection, extracts diagnostic features, classifies root cause via XGBoost, searches vector database for similar cases, generates resolution recommendations with probability estimates.

EXAMPLE #3
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AI Agent

Remote Resolution Executor Agent

Remote-fixable faults require safety verification, authorization, and result validation before SCADA execution.

Core Logic

Illustrative workflow design. Validate capabilities, performance, controls and integration requirements before implementation. Performs safety assessment (personnel, equipment, grid, regulatory), requests authorization, executes SCADA commands (reset, parameter adjustment), monitors status with retry logic, verifies resolution, escalates to dispatch if needed.

EXAMPLE #4
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AI Agent

Field Dispatch Optimization Agent

Field intervention requires optimal technician selection, route planning, and parts availability coordination.

Core Logic

Illustrative workflow design. Validate capabilities, performance, controls and integration requirements before implementation. Queries technicians for skill match and availability, calculates optimal routes with traffic data, reserves parts from nearest warehouse, creates detailed work orders with diagnostics and safety procedures, dispatches with ETA tracking.

EXAMPLE #5
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AI Agent

Continuous Learning Engine Agent

AI models require continuous improvement from resolution outcomes to prevent accuracy degradation.

Core Logic

Illustrative workflow design. Validate capabilities, performance, controls and integration requirements before implementation. Collects ground truth from work orders (root cause, resolution, time), updates XGBoost with incremental learning, adds cases to vector knowledge base, identifies new failure patterns, reports accuracy improvements.

EXAMPLE #6
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Technical Details

Worker Overview

Technical specifications, architecture, and interface preview

System Overview

Technical documentation

Orchestrates AI agents for alarm analysis, ML diagnostics, remote resolution, dispatch optimization, and continuous learning from resolved cases.

Tech Stack

1 technologies

SCADA integration (Modbus/REST), ML runtime, vector database, work order system, safety interlocks, audit logging

Architecture Diagram

System flow visualization

Intelligent Fault Diagnosis & Auto-Resolution System Architecture
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